Pipe Test Plug

Pipe plugs provide a trench-less method for the maintenance of drains and sewers, and construction and testing of non-pressurized gravity pipelines. Pipe test plugs are made from SBR+NR mixed rubber, nylon cord, Kevlar cord and strong fabrics. All of our products are tested after production is completed.

There are three main purposes of pipe plugs. These are temporary sealing or stopping the fluid flow in a pipeline, leak testing and by-passing the flow. They are also used for blocking the ends of pipes to prevent the entry of dirt and other contaminants during construction, maintenance or repair of pipelines.

The leak tests of gravity pipelines using the pipe plug are performed with respecting the requirements of the European Standard EN1610 for both water and air tests.

What dimensions of pipe test plugs do we produce?

Pipe test plugs, also called pipe plug with bypass, it is used to test different dimensions of sewer and drainage pipelines starting from 35 mm diameter up to 2200 mm. The pipe test plugs are plugs designed to fit a wide range of pipe dimensions. They are available as a blocking plug or a bypass plug allows sewer flow through the plugs for sewer bypass or diversion. They can also be used as a test plug when air or water leak testing.

Technical Table


Model# Nominal Size Usage Size Range Inflation Pressure Deflated Plug Product Approx. Weight Max. Allowable Back Pressure Bypass Size
Min. Dia. Max. Dia. Diameter Length Pipe Size Back Pressure
PTP3570/3,0 35mm-70mm
1,4”-2,8”
35mm
1,4”
70mm
2,8”
3,0bar
43,5 psi
33mm
1,3”
175mm
7”
0,3kg
0,7lbs
35mm(1,4”) 1,0bar(14,5psi) 3/10”
70mm(2.8”) 0,5bar(7,3psi)
PTP50100/1,5 50mm-100mm
2”-4”
50mm
2”
100mm
4”
1,5bar
22 psi
47mm
1,9”
350mm
14”
0,5kg
1,1lbs
50mm(2”) 1,0bar(14,5psi) 1/4”
100mm(4”) 0,5bar(7,3psi)
PTP50100/2,5 50mm-100mm
2”-4”
50mm
2”
100mm
4”
2,5bar
37 psi
47mm
1,9”
350mm
14”
1,0kg
2,2lbs
50mm(2”) 1,5bar(22,8psi) 1/4”
100mm(4”) 1,0bar(14,5psi)
PTP70100/6,0 70mm-100mm
2,8”-4”
70mm
2,8”
100mm
4”
6,0bar
87 psi
68mm
1,9”
375mm
15”
1,5kg
3,3lbs
70mm(2,8”) 5,0bar(72,6psi) 1/2”
100mm(4”) 0,5bar(7,3psi)
PTP70150/1,5 70mm-150mm
2,8”-6”
70mm
2,8”
150mm
6”
1,5bar
22 psi
68mm
2,6”
400mm
16”
1,5kg
3,3lbs
70mm(2,8”) 1,0bar(14,5psi) 1/2”
100mm(4”) 0,8bar(11,6psi)
150mm(6”) 0,5bar(7,3psi)
PTP70150/2,5 70mm-150mm
2,8”-6”
70mm
2,8”
150mm
6”
2,5bar
37 psi
68mm
2,6”
400mm
16”
1.6kg
3,5lbs
70mm(2,8”) 1,7bar(24,7psi) 1/2”
100mm(4”) 1,4bar(20,3psi)
150mm(6”) 1,0bar(14,5psi)
PTP100150/6,0 100mm-150mm
4”-6”
100mm
4”
150mm
6”
6,0bar
87 psi
91mm
3,6”
550mm
22”
1,5kg
3,3lbs
100mm(4”) 5,0bar(72,6psi) 1”
150mm(6”) 3,0bar(43,5psi)
PTP100200/1,5 100mm-200mm
4”-8”
100mm
4”
200mm
8”
1,5bar
22psi
91mm
3,6”
600mm
24”
2,6kg
5,7lbs
100mm(4”) 1,0bar(14,5psi) 1”
150mm(6”) 0,8bar(11,6psi)
200mm(8”) 0,5bar(7,3psi)
PTP100200/1,5-L 100mm-200mm
4”-8”
100mm
4”
200mm
8”
1,5bar
22psi
94mm
3,7”
380mm
15,2”
9,6kg
21,2lbs
100mm(4”) 1,0bar(14,5psi) 2”
150mm(6′) 0,8bar(11,6psi)
200mm(8”) 0,5bar(7,3psi)
PTP100200/2,5 100mm-200mm
4”-8”
100mm
4”
200mm
8”
2,5bar
37 psi
91mm
3,6”
600mm
24”
2,7kg
6,0lbs
100mm(4”) 1,7bar(24,7psi) 1”
150mm(6”) 1,4bar(20,3psi)
200mm(8”) 1,0bar(14,5psi)
PTP150200/6,0 150mm-200mm
6”-8”
150mm
6”
200mm
8”
6,0bar
87 psi
140mm
5,5”
550mm
22”
2,6kg
5,7lbs
150mm(6”) 5,0bar(72,6psi) 2”
200mm(8”) 3,0bar(43,5psi)
PTP150300/1,5 150mm300mm
6”-12”
150mm
6”
300mm
12”
1,5bar
22 psi
140mm
5,5”
600mm
24”
4,5kg
9,9lbs
150mm(6”) 1,0bar(14,5psi) 2”
250mm(10”) 0,7bar(10,2psi)
300mm(12”) 0,5bar(7,3psi)
PTP150300/2,5 150mm300mm
6”-12”
150mm
6”
300mm
12”
2,5bar
37 psi
140mm
5,5”
600mm
24”
4,7kg
10,4lbs
150mm(6”) 1,7bar(24,7psi) 2”
250mm(10”) 1,3bar(18,9psi)
300mm(12”) 1,0bar(14,5psi)
PTP200300/6,0 200mm-300mm
8”-12”
200mm
8”
300mm
12”
6,0bar
87 psi
187mm
7,4”
650mm
26”
3,7kg
8,2lbs
200mm(8”) 5,0bar(72,6psi) 2”
300mm(12”) 3,0bar(43,5psi)
PTP200400/1,5 200mm-400mm
8”-16”
200mm
8”
400mm
16”
1,5bar
22 psi
187mm
7,4”
700mm
28”
8,5kg
18,7lbs
200mm(8”) 1,0bar(14,5psi) 2”
300mm(12”) 0,7bar(10,2psi)
400mm(16”) 0,5bar(7,3psi)
PTP200400/2,5 200mm-400mm
8”-16”
200mm
8”
400mm
16”
2,5bar
37 psi
187mm
7,4”
700mm
28”
8,7kg
19,2lbs
200mm(8”) 1,7bar(24,7psi) 2”
300mm(12”) 1,3bar(18,9psi)
400mm(16”) 1,0bar(14,5psi)
PTP200500/1,5 200mm-500mm
8”-20”
200mm
8”
500mm
20”
1,5bar
22 psi
187mm
7,4”
850mm
34”
9,5kg
20,9lbs
200mm(8”) 1,0bar(14,5psi) 2”
400mm(16”) 0,6bar(8,7psi)
500mm(20”) 0,5bar(7,3psi)
PTP200500/1,5L 200mm-500mm
8”-20”
200mm
8”
500mm
20”
1,5bar
22psi
192mm
7,56”
640mm
25,6”
12,5kg
27,56lbs
200mm(8”) 1,0bar(14,5psi) 4”
400mm(16”) 0,6bar(8,7psi)
500mm(20”) 0,5bar(7,3psi)
PTP200500/2,5 200mm-500mm
8”-20”
200mm
8”
500mm
20”
2,5bar
37 psi
187mm
7,4”
850mm
34”
9,8kg
21,6lbs
200mm(8”) 1,9bar(27,6psi) 2”
400mm(16”) 1,2bar(17,4psi)
500mm(20”) 1,0bar(14,5psi)
PTP300400/6,0 300mm-400mm
12”-16”
300mm
12”
400mm
16”
6,0bar
87 psi
286mm
11,3”
850mm
34”
5,2kg
11,5lbs
300mm(12”) 4,5bar(65,3psi) 2”
400mm(16”) 3,0bar(43,5psi)
PTP300600/1,5 300mm-600mm
12”-24”
300mm
12”
600mm
24”
1,5bar
22 psi
286mm
11,3”
900mm
35,43”
15,2kg
33,5lbs
300mm(12”) 1,0bar(14,5psi) 2”
500mm(20”) 0,6bar(8,7psi)
600mm(24”) 0,5bar(7,3psi)
PTP300600/1,5-L 300mm-600mm
12”-24”
300mm
12”
600mm
24”
1,5bar
22psi
290mm
11,42”
640mm
25,6”
18,8kg
41,4lbs
300mm(12”) 1,0bar(14,5psi) 4”
500mm(20”) 0,6bar(8,7psi)
600mm(8”) 0,5bar(7,3psi)
PTP300600/1,5-DB 300mm-600mm
12”-24”
300mm
12”
600mm
24”
1,5bar
22 psi
286mm
11,3”
900mm
35,43”
15,2kg
33,5lbs
300mm(12”) 1,0bar(14,5psi) 2 x 2”
500mm(20”) 0,6bar(8,7psi)
600mm(24”) 0,5bar(7,3psi)
PTP300600/2,5 300mm-600mm
12”-24”
300mm
12”
600mm
24”
2,5bar
37 psi
286mm
11,3”
900mm
35,43”
15,5kg
34,2lbs
300mm(12”) 1,5bar(22,8psi) 2”
500mm(20”) 1,2bar(17,4psi)
600mm(24”) 1,0bar(14,5psi)
PTP375500/6,0 375mm-500mm
15”-20”
375mm
15”
500mm
20”
6,0bar
87 psi
361mm
14,2”
1000mm
40”
16kg
35,3lbs
375mm(15”) 4,5bar(65,3psi) 2”
500mm(20”) 3,0bar(43,5psi)
PTP375750/1,5-L 375mm-750mm
15”-30”
375mm
15”
750mm
30”
1,5bar
22psi
354mm
13,9”
800mm
32”
25,3kg
55,7lbs
375mm(15”) 1,0bar(14,5psi) 4”
600mm(24′) 0,8bar(8,7psi)
800mm(32”) 0,5bar(7,3psi)
PTP375800/1,5 375mm-800mm
15”-32”
375mm
15”
800mm
32”
1,5bar
22 psi
361mm
14,2”
1050mm
42”
18,5kg
40,8lbs
375mm(15”) 1,2bar(17,4psi) 2”
600mm(24”) 0,8bar(11,6psi)
800mm(32”) 0,5bar(7,3psi)
PTP375800/2,5 375mm-800mm
15”-32”
375mm
15”
800mm
32”
2,5bar
37 psi
361mm
14,2”
1050mm
42”
19,8kg
43,7lbs
375mm(15”) 1,8bar(26,1psi) 2”
600mm(24”) 1,4bar(20,3psi)
800mm(32”) 1,0bar(14,5psi)
PTP500600/6,0 500mm-600mm
20”-24”
500mm
20”
600mm
24”
6,0bar
87 psi
485mm
19,1”
1100mm
44”
30kg
66,1lbs
500mm(20”) 4,5bar(65,3psi) 2”
600mm(24”) 3,0bar(43,5psi)
PTP500800/1,5-L 500mm-800mm
20”-32”
500mm
20”
800mm
32”
1,5bar
22psi
442mm
17,40”
700mm
28”
32,9kg
88,18lbs
500mm(20”) 1,2bar(17,4psi) 6”
600mm(24′) 0,8bar(11,6psi)
800mm(32”) 0,5bar(7,3psi)
PTP5001000/1,5 500mm-1000mm
20”-40”
500mm
20”
1000mm
40”
1,5bar
22 psi
486mm
19,1”
1150mm
46”
31kg
68,2lbs
500mm(20”) 1,0bar(14,5psi) 2”
800mm(32”) 0,7bar(10,2psi)
1000mm(40”) 0,5bar(7,3psi)
PTP5001000/1,5-DB 500mm-1000mm
20”-40”
500mm
20”
1000mm
40”
1,5bar
22 psi
486mm
19,1”
1150mm
46”
31kg
68,2lbs
500mm(20”) 1,0bar(14,5psi) 2 x 2”
800mm(32”) 0,7bar(10,2psi)
1000mm(40”) 0,5bar(7,3psi)
PTP5001000/2,5 500mm-1000mm
20”-40”
500mm
20”
1000mm
40”
2,5bar
37 psi
486mm
19,1”
1150mm
46”
31,5kg
69,3lbs
500mm(20”) 1,5bar(22,8psi) 2”
800mm(32”) 1,2bar(17,4psi)
1000mm(40”) 1,0bar(14,5psi)
PTP5001200/1,5 500mm-1200mm
20”-48”
500mm
20”
1200mm
48”
1,5bar
22psi
486mm
19,4”
1350mm
54”
35kg
77lbs
500mm(20”) 1,2bar(17,4psi) 2”
800mm(32′) 0,8bar(11,6psi)
1200mm(48”) 0,5bar(7,3psi)
PTP5001200/1,5-L 500mm-1200mm
20”-48”
500mm
20”
1200mm
48”
1,5bar
22psi
442mm
17,40”
950mm
37,40”
45,9kg
101lbs
500mm(20”) 1,2bar(17,4psi) 8”
800mm(32′) 0,8bar(11,6psi)
1200mm(48”) 0,5bar(7,3psi)
PTP600700/6,0 600mm-700mm
24”-28”
600mm
24”
700mm
28”
6,0bar
87 psi
586mm
23,1”
1300mm
52”
37kg
81,6lbs
600mm(24”) 4,5bar(65,3psi) 2”
700mm(28”) 3,0bar(43,5psi)
PTP6001200/1,5 600mm-1200mm
24”-48”
600mm
24”
1200mm
48”
1,5bar
22 psi
586mm
23,1”
1350mm
54”
43kg
94,6lbs
600mm(24”) 1,0bar(14,5psi) 2”
900mm(36”) 0,7bar(10,2psi)
1200mm(48”) 0,5bar(7,3psi)
PTP6001200/1,5-DB 600mm-1200mm
24”-48”
600mm
24”
1200mm
48”
1,5bar
22 psi
586mm
23,1”
1350mm
54”
43kg
94,6lbs
600mm(24”) 1,0bar(14,5psi) 2×2”
900mm(36”) 0,7bar(10,2psi)
1200mm(48”) 0,5bar(7,3psi)
PTP6001200/2,5 600mm-1200mm
24”-48”
600mm
24”
1200mm
48”
2,5bar
37 psi
586mm
23,1”
1350mm
54”
45kg
114,6lbs
600mm(24”) 2,0bar(29,0psi) 2”
900mm(36”) 1,3bar(18,9psi)
1200mm(48”) 0,8bar(11,6psi)
PTP6001600/1,0 600mm-1600mm
24”-64”
600mm
24”
1600mm
64”
1,0bar
14,5 psi
586mm
23,1”
2100mm
84”
66kg
145,5lbs
600mm(24”) 1,7bar(24,7psi) 2”
1400mm(56”) 0,5bar(7,3psi)
1600mm(64”) 0,3bar(4,4psi)
PTP6001600/1,0-DB 600mm-1600mm
24”-64”
600mm
24”
1600mm
64”
1,0bar
14,5 psi
586mm
23,1”
2100mm
84”
66kg
145,5lbs
600mm(24”) 1,7bar(24,7psi) 2×2”
1400mm(56”) 0,5bar(7,3psi)
1600mm(64”) 0,3bar(4,4psi)
PTP6001600/1,5 600mm-1600mm
24”-64”
600mm
24”
1600mm
64”
1,5bar
22 psi
586mm
23,1”
2100mm
84”
78kg
171,6lbs
600mm(24”) 2,3bar(33,4psi) 2”
1400mm(56”) 0,6bar(8,7psi)
1600mm(64”) 0,4bar(5,8psi)
PTP8001000/6,0 800mm-1000mm
32”-40”
800mm
32”
1000mm
40”
6,0bar
87 psi
782mm
30,8”
1300mm
52”
54kg
119,0lbs
800mm(32”) 4,5bar(65,3psi) 2”
1000mm(40”) 3,0bar(43,5psi)
PTP8001600/1,0 800mm-1600mm
32”-64”
800mm
32”
1600mm
64”
1,0bar
14,5 psi
782mm
30,8”
2050mm
82”
90kg
198lbs
800mm(32”) 2,0bar(29,0psi) 2”
1400mm(56”) 0,7bar(10,2psi)
1600mm(64”) 0,5bar(7,3psi)
PTP8001600/1,0-DB 800mm-1600mm
32”-72”
800mm
32”
1600mm
64”
1,0bar
14,5psi
782mm
30,8”
2050mm
82”
90kg
198lbs
800mm(32”) 2,0bar(29,0psi) 2×2”
1400mm(56”) 0,7bar(10,2psi)
1600mm(64”) 0,5bar(7,3psi)
PTP8001800/1,0 800mm-1800mm
32”-72”
800mm
32”
1800mm
72”
1,0bar
14,5 psi
782mm
30,8”
2300mm
92”
100kg
220lbs
800mm(32”) 2,3bar(33,4psi) 2”
1600mm(64”) 0,7bar(10,2psi)
1800mm(72”) 0,4bar(5,8psi)
PTP8001800/1,0-DB 800mm-1800mm
32”-72”
800mm
32”
1800mm
72”
1,0bar
14,5psi
782mm
30,8”
2300mm
92”
100kg
220lbs
800mm(32”) 2,3bar(33,4psi) 2×2”
1600mm(64”) 0,7bar(10,2psi)
1800mm(72”) 0,4bar(5,8psi)
PTP8002000/1,0 800mm-2000mm
32”-80”
800mm
32”
2000mm
80”
1,0bar
14,5 psi
782mm
30,8”
2800mm
112”
115kg
253lbs
800mm(32”) 2,6bar(37,7psi) 2”
1800mm(72”) 0,5bar(7,3psi)
2000mm(80”) 0,4bar(5,8psi)
PTP8002000/1,0-DB 800mm-2000mm
32”-80”
800mm
32”
2000mm
80”
1,0bar
14,5psi
782mm
30,8”
2800mm
112”
115kg
253lbs
800mm(32”) 2,6bar(37,7psi) 2×2”
1800mm(72”) 0,5bar(7,3psi)
2000mm(80”) 0,4bar(5,8psi)
PTP8002200/1,0 800mm-2200mm
32”-88”
800mm
32”
2200mm
88”
1,0bar
14,5 psi
782mm
30,8”
3300mm
132”
126kg
277,2lbs
800mm(32”) 2,9bar(42,1psi) 2”
1800mm(72”) 0,6bar(8,7psi)
2000mm(80”) 0,3bar(4,4psi)
PTP8002200/1,0-DB 800mm-2200mm
32”-88”
800mm
32”
2200mm
88”
1,0bar
14,5psi
782mm
30,8”
3300mm
132”
126kg
277,2lbs
800mm(32”) 2,9bar(42,1psi) 2×2”
1800mm(72”) 0,6bar(8,7psi)
2200mm(80”) 0,3bar(4,4psi)
PTP12002400/1,0 1200mm-2400mm
48”-96”
1200mm
48”
2400mm
96”
1,0bar
14,5psi
1172mm
46,1”
3100mm
124”
206kg
453,2lbs
1200mm(48”) 2,6bar(40,0psi) 2”
2000mm(80”) 0,6bar(8,7psi)
2400mm(96”) 0,5bar(7,3psi)
PTP12002400/1,0-DB 1200mm-2400mm
48”-96”
1200mm
48”
2400mm
96”
1,0bar
14,5psi
1172mm
46,1”
3100mm
124”
206kg
453,2lbs
1200mm(48”) 2,6bar(40,0psi) 2×2”
2000mm(80”) 0,6bar(8,7psi)
2400mm(96”) 0,4bar(4,4psi)
PTP12002600/1,0 1200mm-2600mm
48”-104”
1200mm
48”
2600mm
104”
1,0bar
14,5psi
1172mm
46,1”
3100mm
124”
220kg
484lbs
1200mm(48”) 2,9bar(44,6psi) 2”
2000mm(80”) 0,8bar(7,7psi)
2600mm(104”) 0,4bar(7,3psi)
PTP12002600/1,0-DB 1200mm-2600mm
48”-104”
1200mm
48”
2600mm
104”
1,0bar
14,5psi
1172mm
46,1”
3100mm
124”
220kg
484lbs
1200mm(48”) 2,9bar(44,6psi) 2×2”
2000mm(80”) 0,8bar(7,7psi)
2600mm(104”) 0,4bar(5,8psi)
PTP12002800/1,0 1200mm-2800mm
48”-112”
1200mm
48”
2800mm
112”
1,0bar
14,5psi
1172mm
46,1”
4100mm
164”
240kg
528lbs
1200mm(48”) 3,2bar(81,2psi) 2”
2000mm(80”) 1,0bar(14,5psi)
2800mm(112”) 0,3bar(4,4psi)
PTP12002800/1,0-DB 1200mm-2800mm
48”-112”
1200mm
48”
2800mm
112”
1,0bar
14,5psi
1172mm
46,1”
4100mm
164”
240kg
528lbs
1200mm(48”) 3,2bar(81,2psi) 2×2”
2000mm(80”) 1,0bar(14,5psi)
2800mm(112”) 0,3bar(4,4psi)

*Always use Support/Bracing for the plug against sliding!!!

** Custom Production is Available

Technical Datasheets

Get the datasheet from the following list:

Application Sketches

Application Sketch 1
Application Sketch 2
Application Sketch 3
Application Sketch 4

Find the answers to all your questions about Pipe Test Plug

  • What is the closest PlugCo distributor to you?+

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  • What are the delivery terms of PlugCo?+

    PlugCo offers worldwide delivery and has exported its products to more than 50 countries in the 6 continents so far. Thanks to its express services and airfreight shipping, PlugCo always guarantees the best delivery time for its clients. The main delivery terms we are offering are DAP to the client’s address, CIP to the client’s closest airport and FCA-Turkey. We also offer DDP delivery term for many countries such as USA, KSA, UAE, Morocco… Our Delivery terms are always flexible and can be changed as per the client’s requirements.

  • What is the Country of Origin of PlugCo Pipe Test Plugs? +

    PlugCo is the largest Turkish Manufacturer of high-quality infrastructure test equipment including the Pipe Test Plug Model. All PlugCo Products are 100% Turkish made.

  • What is the most importing thing about Pipe Test Plug?+

    PlugCo is considering the safety as its first priority. That’s why we are always insisting on following the safety instructions in our Safety Manual to avoid the Plugs sliding or bursting, which can result in bodily injury, death or property damage!

  • What is the material of Pipe Test Plug?+

    The Pipe Test Plug is made of SBR+NR mixed rubber, nylon cord, Kevlar cord and strong fabrics. The Bypass Connection is a flexible reinforced plastic hose.

  • What is Pipe Test Plug?+

    Pipe Test Plug is a gravity lines testing device. It’s named also bypass pipe plug, pipe test balloon, through flow pipe plug, pneumatic test plug or rubber test plug and it’s used to test sewer and drain pipelines of different sizes starting from Dia. 35mm up to Dia. 2200mm.

  • How do we use Pipe Test Plug?+

    We use the Pipe Test Plug to be able to fill the water or air in the test area without using the manhole. The Test Media is filled through the bypass connection after blocking the pipeline from the other side using Pipe Plug Model. You can check more details concerning the application by watching our video

  • Can we use one PTP Model for many pipe sizes?+

    PTP Model is multi-size pipe plug which means that you can use one PTP Model for many pipe sizes. For example, you can use PTP6001600 for all pipe diameters between 600mm and 1600mm. You can check in the above table the Usage Size Range of each pipe test plug model. You can watch our video for more details.

  • Is PlugCo offering any training of how to use Pipe Test Plugs?+

    PlugCo is providing trainings to its clients of how to succeed their test and how to use the Pipe Test Plugs correctly, and in the end of training, PlugCo is giving certificates to the concerned ones. In addition, PlugCo is assisting its clients by providing on-site supervision. You can check an example of a training we gave before.

  • What are the storage conditions of the Pipe Test Plugs?+

    The pipe Plugs should be stored in a dark & dry place, away from direct sunlight, and the temperature must be between +5°C and +25°C. In addition, before and after each use of the Plug, be sure to clean the external surface of the plug. However, NEVER Clean the plug with solvents, hydrocarbons or other aggressive agents.

  • Is PlugCo producing only the PTP Models?+

    PlugCo has a large products range including pipe plugs, joint testers and flexible packers and has succeeded to prove the high quality of its products by reaching clients in more than 50 countries all over the World.

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