Description

The Smart Pressure Control System (SPCS) is an advanced solution designed by PlugCo for the automatic inflation of pipe plugs, ensuring they reach and maintain the required inflation pressure. This system precisely regulates the inflation pressure, preventing it from exceeding or falling below the preset pressure.

Datasheet

Application

The Smart Pressure Control System is especially recommended for use when the user needs to keep the plug in the pipeline for more than a few hours. In such cases, external factors, such as temperature changes, can affect the pressure. Excess inflation pressure can cause the plug to burst, while a drop in pressure can lead to the plug sliding due to back pressure, potentially resulting in another burst. This is where the SPCS comes into play, efficiently supplying or releasing air to maintain the specified pressure level. The device can be easily set to the required pressure mechanically and operates via a simple On/Off switch.

A pressure gauge placed on the device allows for real-time monitoring of the inflation pressure, providing transparency and control. The SPCS is equipped with a single air supply connection that must be connected to the compressor, while the other two access points are connected to the pipe plug, which is already equipped with two inflation ports.

Technical Table

Technical Drawings

Size: 8 mm

Max. Pressure: 12 Bar

Materials:
– Fiber Reinforced Plastic
– Nipple for Quick Release Coupler, Brass
– Quick Release Coupler 8 mm Hose Barb, Brass Nickel Plated

Air Hose with Pressure Gauge (AH / XX PG)

Size: 8 mm

Max. Pressure: 12 Bar

Materials:
– Fiber Reinforced Plastic
– Nipple for Quick Release Coupler, Brass
– Quick Release Coupler 8 mm Hose Barb, Brass Nickel Plated
– Pressure Gauge with scale Range 0-1,6/ 0-2,5/0-4,0/ 0-6,0/0-10,0

Air Hose with Double Quick Release Coupler (AH/DQC)

Size: 8 mm

Max. Pressure: 12 Bar

Materials:

– Fiber Reinforced Plastic
– Nipple for Quick Release Coupler, Brass
– Quick Release Coupler 8 mm Hose Barb, Brass Nickel Plated

Water Hose (WH XX)

Polyurethane Water Hose

Inner Coating: PVC

Size: 1” – 2”

Materials:
– Pressure Gauge (0-2,5 Bar)
– Protective Cover for Pressure Gauge
– Nipple for Quick Release Coupler, Brass
– Quick Release Coupler, Brass Nickel Plated
– Supply and Discharge Mini Ball Valves for Plug Deflation
– 4 Way Connector

Air Control Device with Pressure Regulator (Model ACD-PReg XX)

Materials:

– Pressure Gauge (0- X Bar)
– Protective Cover for Pressure Gauge
– Nipple for Quick Release Coupler, Brass
– Quick Release Coupler, Brass Nickel Plated
– Supply and Discharge Mini Ball Valves for Plug Deflation
– Pressure Regulator
– 4 Way Connector
– Nipple

Air Control Device with Pressure Relief Valve (Model: ACD PRV XX)

Materials:

– Pressure Gauge (0- X Bar)
– Protective Cover for Pressure Gauge
– Nipple for Quick Release Coupler, Brass
– Quick Release Coupler, Brass Nickel Plated
– Supply Mini Ball Valve
– Safety Relief Valve
– 4 Way Connector

Control Device for Joint Tester (Model:CD JT)

Materials:

– Pressure Gauge 0-6,0 and 0-1,6
– Regulator
– Nipple for Quick Release Coupler, Brass
– Quick Release Coupler, Brass Nickel Plated
– Supply and Discharge Mini Ball Valves

Materials:

– Storz Coupling Female Thread, Aluminum
– Size:2”
– Quick Release Coupler 8 mm Hose Barb, Brass Nickel Plated
– One port for air supply to test area
– One port for test pressure monitoring

Air Discharge Adaptor (Model:ADA)

Materials:

– Galvanized Steel Body with female threaded Storz Coupling
– Size:2”
– Transparent Hose with Float
– Quick Release Coupler, Brass
– Applicable for Water Test

Hand Pump Adaptor

Materials:
– Nipple for Quick Release Coupler
– Tire Valve

– Pressure Gauge, Brass
– Pressure Gauge with Nipple for Quick Release Coupler, Brass

Multi Size Pipe Plug Centralizer (Model:MPC)

Materials:

– Plastic Pipe: PPRC (Polypropylene Random Copolymer)
– Screw: Steel
– Metal Body: Aluminum

Storz Coupling Spanner (Model: SR-3)

– Size: 2” – 2 ½”
– Galvanized Steel with Plastic Handle

Hand Pump (Model:HP)

– Metal Body
– With Pressure Gauge

Hand Pump Connection Hose (Model:HPCH)

Materials:

– Quick Release Coupler
– Tire Inflator Valve Connector
– Reinforced Plastic Hose

Pipe Plug Protective Sleeve reduces possibility of damage to plug by sharp objects in the pipe and during the transportation. So Pipe Plug Protective Sleeve extend the usefull life of plug.

Protective Sleeves do not affect the performance of back pressure values of the plugs. They extend service life of a plug and are especially suitable for frequent users such as rental operations.

Pipe Plug Protective Sleeve Product Details

Delivery Terms: EXW, CFR, CIF, DAP, DDP

Benefits:

• Extend the usefull life of plug.
• Reduces possibility of damage to plug by sharp objects in the pipe.
• Save plug while during the transportation.
• Foldable.
• Easy to install without special tools.
• Easy to packing and shipping.
• Threading rope through eyelets holds sleeve in place during plug installation and removalInstalled sleeve is bendable to 90”

Material: Protective Sleeves are made from SBR(Styrene-butadiene rubber )+NR(Natural Rubber) mixed rubber, nylon cord, Kevlar cord and strong fabrics.

Dimensions: These items are available in many different sizes ranging from 100 mm to 1600 mm

Catalog of Pipe Plug Protective Sleeve