Along with manufacturing pipe plugs, PlugCo also provides full technical support to ensure their customers succeed in every project. With over 15 years of engineering experience, our team delivers practical and efficient advice aligned to your specific needs.
In the Sharjah central route stormwater drainage system project in the UAE, we faced a special challenge: pressure testing a 2-meter existing GRP pipeline under 6.0 bar of water pressure. For pipelines larger than 1 meter, EN 1610 standards using joint testers instead of standard pipe plugs are possible. Testing joints individually is more economical, reduces water usage, and saves valuable time.
During the planning phase, the site engineers ensured a pipeline bend. After our production team did a 3D drawing and ran a simulation in our factory, we realized that our standard joint testers may be blocked from reaching the test area. So how did we solve this issue? our team designed a customized, three-part joint tester that could be assembled inside the restricted area, perfectly fitting the customer’s site conditions.
Here is the solution PlugCo proposed:
- For the 208 joints to be tested, we recommended using our joint tester, which is capable of handling over 100 joints, with spare rubber bladders suggested to ensure continuity if needed.
- Site engineers shared a table with us; it ensured that the 2000 mm pipeline had a deflection of 60 mm vertically and 40 mm horizontally, so we proposed a customized rubber joint tester that could adapt to this situation.
- The 2000 mm pipeline had a deflection of 60 mm vertically and 40 mm horizontally, so we proposed a customized rubber joint tester that could adapt to this situation.
- All specific requirements were addressed through PlugCo’s innovative engineering approach.
Bend in the 2000 mm pipeline.
Three-part joint tester
Why Choose PlugCo Joint Testers?
PlugCo manufactures a wide range of standard and customized joint testers along with all necessary accessories. Whatever your project requirements are—large pipelines, tight bends, or high-pressure tests—our solutions are designed for precision, efficiency, and reliability.
FAQ:
1. What sizes of joint testers does PlugCo offer?
We produce joint testers in a wide range of sizes, starting from 100 mm and going up to 2800 mm.
2. Does PlugCo provide on-site technical supervision?
Yes, our technical engineers can join you on site to guide and support the testing process when needed.
3. How can I get in touch with PlugCo’s sales team?
You can reach our sales team at sales@plugco.net.